Integrated Turnkey Line
For greenfield plants and multi-product factories. Beyond equipment supply, this covers engineering consulting, process design, workshop layout, utility planning, auxiliary systems, installation and operator training as one project.
Five Things That Decide Your Configuration
Most quotation revisions come from one of these five being unclear at the start. Settling them early gives you a proposal you can actually compare.
Water source decides the entire treatment train. High turbidity needs stronger pre-filtration; high hardness needs softening or reverse osmosis; groundwater with iron or manganese needs dedicated media filters. Without a recent analysis, treatment can only be estimated, and estimates are where budgets go wrong.
A line quoted for 500 ml will not automatically run 350 ml and 1.5 L. Tell us every size you intend to produce and the expected split between them, so change parts, star wheels and label sizes are included from the start rather than added later.
Sleeve, BOPP hot-glue and roll-fed labels use completely different machines and consumables. Sleeve gives full-body decoration at higher material cost; BOPP hot-glue runs faster with lower running cost. Choosing after the line is built means replacing a machine.
A 12,000 BPH line running 8 hours produces less than a 6,000 BPH line running 20 hours, at a much higher capital cost. Working backwards from your monthly volume and shift pattern often points to a smaller, better-utilized line.
Voltage, frequency and plug standards vary by country. Confirm the destination early so motors, control cabinets and protection devices are built to the correct standard rather than modified on site.
If you expect to add a second line or a juice line within a few years, the water treatment capacity, utility headers and workshop layout should be planned for it now. Retrofitting a treatment room is far more expensive than oversizing it at the start.
What Your Building Needs to Provide
Send us these six items and we can produce a CAD layout with equipment positions, utility routing and product flow.
- Workshop dimensionsLength, width and clear ceiling height, with column positions marked
- Power supplyVoltage, frequency, phases and available capacity in kW
- Compressed airBlow molding needs high-pressure air; low-pressure air runs the pneumatics
- Water supplySource, daily volume available and a recent laboratory analysis
- Steam or hot waterRequired for CIP; boiler capacity if already installed
- Drainage & floorFloor drains, slope and load-bearing capacity of the slab
Integrated turnkey line content to be completed.
Send Your Requirements
Our engineers will return a line configuration, equipment list and budgetary quotation.
